A laser head needs service at 1,000 hours; a press brake die at 50,000 strokes. The system counts the clock on every machine and warns when service is due. Mid-production failures and 3-day shutdowns — done.
Mid-production, the laser head stopped. 3 days down, waiting for a part. Two customers walked away.
The notebook said "service in February." February came and went. End of March, the machine acted up.
They diagnosed the fault, need a part — not in stock. Wait, production stopped.
Tech went to the floor. What did they do, how long? Nobody knows. Same issue came back a week later.
Each machine has its maintenance interval — hours, cycles, days. When it's due, the system generates a work order for the tech.
Operator spots a fault — snaps a photo from the phone, reports. Maintenance is notified instantly.
Spare parts stock is tracked — reordered before hitting critical level. When an emergency hits, the part is in the cabinet.
The tech walks to the floor with work orders on their phone. Sees what to do, uploads a photo when done, system closes the order.
Monthly: which machine broke down how often, what's the average repair time. The chronic offender is obvious.
What's been done to a machine, when parts were changed, who repaired it — all logged. Valuable even when you sell the machine.
Maintenance interval, spare parts list and prior service records are registered.
As the machine runs, the hours/cycles counter ticks. Maintenance time approaches.
When time is up, the system opens a work order for the tech — what to do, which parts.
Tech sees it on the phone, goes to the floor, performs it, photographs it, system closes.
Monthly — how many machines serviced, average downtime, most-replaced parts.
* Observations from our pilot shops — a description of what the system surfaces, not a measured gain rate. What actually changes depends on the number and age of your machines, your existing maintenance routine and how consistently work orders are recorded.
Maintenance can be your single module, or one of the three you pick.
Full CMMS — planned maintenance, breakdown logs, mobile technician screen, MTTR/MTBF dashboard, spare parts.
Pro + IoT — vibration and temperature monitoring from sensor data, PLC/CNC integration.
How many machines, how often they fail, current spare parts logistics — bring them, we'll draft a setup plan tailored to your shop. Free.
CMMS (Computerized Maintenance Management System) tracks each machine's planned maintenance schedule and breakdown history. It warns: "this machine had maintenance 3 months ago; next one is on this date." Breakdown work is also logged here.
Yes. For each machine: breakdown list, average downtime, most common failure type. When making capex decisions (replace or refurbish), this data is your strongest signal.
The operator hits "this machine has a problem" on the floor; the maintenance tech's phone gets a notification with the issue detail and which spare parts are in stock.
Yes. For each machine: "oil change every 500 hours", "inspection every 3 months" — when the date hits, both the tech and the manager get notified.