Which job, which machine, who's running it, when will it finish — live on the shop-floor board. Operators close jobs from their phone, no more lost notebooks. Did the shift hit target? The report's on your desk in the morning.
Operator writes in a notebook, the notebook stays on a desk. Customer calls — nobody has an answer.
End of shift: a machine sat idle for 3 hours. Why? Whose fault? Nobody knows.
You look in the morning — only half the target hit. Which machine slowed? Which job ran late? You can't tell.
The supervisor collects notebooks, types into Excel — an all-night job. The report is still incomplete.
The TV in the middle of the shop is wired to the system — which machine is running, idle or down. Color-coded.
At the machine, the operator picks up a job, starts it, reports it done — from a phone or tablet. Scan a QR, no notebook.
How long a machine ran, how long it sat idle, how much it produced — the system calculates and reports.
Each product has its routing — cut first, then bend, then weld. The system pushes work orders to the right machines in the right order.
Every operator's jobs, time on them, output produced — tracked. Performance bonuses calculated fairly.
When the shift ends, the report writes itself — what each machine did, how the target went, how many units came out. On your desk in the morning.
Every machine in your shop is registered — what it can do, its capacity, its working hours.
Each operator gets a 1-hour training — start a job on the phone, close it, report a stop.
A customer order is entered. The system decides which machine handles which step, in which order.
The work order appears on the machine-side phone. Operator starts, reports output, the system tracks in real time.
When the shift ends, the report is automatic — what was made, was the target hit, which machine slowed down.
* These items describe what the system produces; they are not a promised gain. Any change in efficiency depends on your current downtime discipline, your shift count and how consistently data is entered — the sound approach is to measure your own OEE before the pilot and measure it the same way again at the end.
MES on its own — job tracking, operator screen, shift reports.
Full MES — ANDON shop-floor board, OEE/MTTR/MTBF, line balance; Pro adds AI-assisted job sequencing.
Pro + IoT — sensor links, PLC/CNC data capture, on-premise installation.
How many machines, how many shifts — we'll come to your shop (or jump on a call) and quote you a fixed setup time and price. Free.
MES (Manufacturing Execution System) tracks in real time which job is on which machine, who is running it, and how long it's been running. Even a 5-machine shop benefits: end-of-shift you'll know exactly how many parts came out, which machine sat idle, and which order is slipping. You stop guessing and start deciding on actual numbers.
Migration to İLGERU typically takes 2-4 weeks. We import your existing Excel work orders; operators just tap "start job / finish job" on a tablet. It's not complex software — a high-school graduate shift lead is productive on day one.
Yes. Live production board, order status, machine utilization, shift performance — all visible from phone or tablet. When the owner goes home, the factory floor is still in their pocket.
Both are possible. The tablet shows the work order with image, dimensions, customer notes, drawings. If you prefer, operators read it on the tablet; if not, you can still print to paper. No forced transition.